VMware Cloud Foundation Deployment with Integrated DR: A Design-Centric Implementation Approach

Introduction:

Architectural Intent First, Tools Second

VMware Cloud Foundation (VCF) is not a product — it is a converged infrastructure framework. It standardizes the full software-defined data center stack through automated lifecycle management, policy-driven operations, and intrinsic security.

Designing and deploying VCF from scratch is a high-stakes operation, particularly when disaster recovery (DR) is not an afterthought, but a built-in objective. This article captures the real-world implementation strategy for VCF 4.x+ including its integration with Site Recovery Manager (SRM) and vSphere Replication, covering both stretched and active/passive designs.

1. VCF Architecture – Core Principles

a. VCF Domains:
  • Management Domain: Dedicated for infrastructure services (vCenter, NSX-T, SDDC Manager, vSAN, etc.)
  • Workload Domains (WLD): Application/service boundaries — each domain gets its own vCenter, NSX, and vSAN if needed.
b. Integrated Stack:
  • vSphere for compute
  • vSAN as the native storage layer
  • NSX-T for network virtualization and security
  • SDDC Manager for lifecycle automation, updates, and configuration drift enforcement

c. Deployment Toolchain:
  • Cloud Builder Appliance initiates the bring-up of the management domain using imaging bundles and config JSON.
  • LCM via SDDC Manager handles version control, upgrade planning, and patch enforcement across all components.

2. Pre-Deployment Design Considerations

A. BOM + HCL Alignment
  • All hardware (compute, NICs, SSDs, RAID controllers) must be listed in the VCF-certified BOM and VMware HCL.
b. Networking
  • L2/L3 VLANs: Isolate Management, vMotion, vSAN, NSX overlay, and Edge uplinks
  • MTU 9000 is mandatory end-to-end
  • Redundant physical switches with LAG or vPC
c. NTP, DNS, Certificates
  • Internal or external DNS must resolve FQDNs pre-deployment
  • All services must be time-synced (NTP) or drift will break SDDC Manager functionality
  • Use custom signed certs or deploy with VMCA and replace post-implementation

3. Implementation Workflow (Phased)

a. Phase 1: Imaging
  • Prepare ESXi hosts with matching firmware
  • Use Imaging bundle from VMware or vLCM JSON profile
b. Phase 2: Management Domain Bring-Up
  • Deploy Cloud Builder
  • Validate JSON config (cluster name, IPs, FQDNs, domain, NTP, DNS, passwords)
  • Deploy management VMs (vCenter, NSX-T Manager, SDDC Manager, vSAN Cluster)
c. Phase 3: Workload Domain Creation
  • Use SDDC Manager to instantiate additional WLDs
  • Choose vSAN vs NFS
  • Automate network provisioning via NSX-T

4. DR Design Integration

a. Option 1: SRM with vSphere Replication (Active-Passive)
  • Two independent VCF instances (Primary & DR)
  • SRM deployed on each management domain
  • Replication via vSphere Replication or array-based (PowerMax, vVOLs, etc.)
  • DNS failover required or use GSLB
  • NSX-T must be manually extended or stretched
b. Option 2: Stretched Cluster (Active-Active)
  • vSAN Stretched across two fault domains
  • Witness appliance placed in 3rd location
  • NSX-T segments stretched manually (beware of BUM traffic optimization)
  • Metro clustering only valid with <5ms RTT
  • Quorum must be preserved (split-brain risk mitigated)

5. Operationalization & Lifecycle

  • Use SDDC Manager LCM bundles to enforce consistent patch levels
  • Backup SDDC Manager, vCenter, NSX-T, and vSAN separately
  • Use Aria Suite (vROps, vRLI, vRA) for monitoring, logging, and automated remediation
  • DR testing via SRM Recovery Plans — validate with runbook automation

6. Real-World Issues to Avoid

IssueImpactResolution
Incomplete DNS resolutionCloud Builder failsPre-stage all records incl. reverse lookup
Mixed firmware levelsBring-up failureUse HCL-validated vLCM image
Misaligned NSX VLANsOverlay drops or fails to routePre-validate physical underlay mapping
Storage Policy mismatchvSAN object inaccessibleSync storage policies across WLDs

📌 Final Thoughts

Deploying VMware Cloud Foundation from scratch is not just a task — it’s a commitment to architectural standardization, lifecycle automation, and design discipline. When disaster recovery is embedded into the blueprint, not added later, the result is a truly resilient SDDC.

VCF + DR Architecture Diagram

The following diagram illustrates the high-level design for a dual-region VCF deployment with integrated SRM-based disaster recovery

✍️ Author

Mohamed Omar — Infrastructure Architect and VMware Consultant with 17+ years in SDDC, vSAN, VCF, DR, and enterprise-grade virtualization architecture.

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